IntelliLift Vertical Lift Solutions

IntelliLift Vertical Lift Solutions

Founded in 2000 as a division of IntelliTrak, IntelliLift engineers and manufactures custom vertical drop lifts (VDLs) that can handle loads from 10 – 40,000+ lbs. IntelliLift Vertical Lifts are available as a stand-alone product or a complete turnkey solution when seamlessly integrated into an IntelliTrak Conveyor System.

Built to Customer Specifications:

IntelliLift VDLs are built to customer specifications, using 3D modeling and FEA capabilities, and meet industry safety standards. Lifts are designed to match the load capacity of the conveyor system.

The lifts shown below were custom-designed to customer specifications

IntelliTrak 500 Series Lift:

  • Two or four post design
  • Width: approximately 12’ max
  • Max product weight: 1,000 lbs. including carrier

IntelliTrak 1500 Series Lift:

  • Two or four post design
  • Width: based on product dimensions
  • Max product weight: 5,000 lbs. including carrier

IntelliTrak 3500 Series Lift:

  • Four-post heavy-duty design
  • Width: based on product dimensions
  • Max product weight: 40,000 lbs.+ including carrier

Case Study: Aerospace Overhead Conveyor Finishing System with Vertical Lift and Shuttle

Airplane Wing Finishing Line - IntelliTrak 1500 Series Overhead Conveyor with Shuttle
Airplane Wing Finishing Line with Shuttle

IntelliTrak provides aerospace manufacturer a creative solution for moving a very long part in a small space.

Opportunity:
Manufacturer of aerospace components needed a finishing conveyor system for a long composite plane part. With limited space for new construction and multiple lanes and lifts required for throughput, a standard conveyor system just wouldn’t work.

Solution:
IntelliTrak designed, manufactured and installed the 1500 Series overhead conveyor with a 36’6” load bar and a double trolley carrier. To efficiently move the over-sized load bar in the narrow floor space, IntelliTrak installed 3 shuttle assemblies that fed into 20 shuttle stop assemblies and an empty carrier return lane (saving floor space and construction costs). The added functionality of the forward/reverse ability of the IntelliTrak system improved the overall process. And the solution for lifting a 36’ load bar? A custom-designed double split-cantilever lift with a single drive shaft. Problem solved.