Conveyor that works for the Automotive Industry

IntelliTrak’s friction drive system (no chains) and modular support structure (bolted, not welded) is easily modified, giving the automotive industry much-needed flexibility:  

  • Easily add workstations to increase production and cycle time.

  • Forward/Reverse capabilities improve the efficiency of the assembly process and save space.

  • Zone control, enabled by VFDs and gear box ratio changes, provides varying speeds and speed changes between workstations and high transfer speeds around corners.

  • No chain means a clean work environment and a clean finished product.

Featured Customers

IP-Maxima; Engine Line
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IP-ND DR NM; IP-JS; IP-Minivan (Chrysler/Dodge/VW); IP-Cherokee; IP-PF; IP-Jeep DS/WS; Console Cockpit-PF; Door-JS, RT; FEM-JS,RT,JC; Electrical Test-JS; Hard Top-Jeep Wrangler; Rear Hatch-Jeep Wagoneer; Rubber Seals-Minivan RU
IP-3 Series; IP-X5,X6,X7, G09; Door-300 Series; Door-700 Series; Door-X5,X6,X7; FEM-Mini; Radiator-300 Series; Cabriolet Roof-3 series
IP-S80,V70,XC90; Bumper-S80,V70,XC70, XC90
IP-Truck; IP-F250,F350; IP-BR99 CUAD; IP-Econo Van; IP-MKX, Edge, RHIP; IP-Mach E; Door-Mach E; Door-BR99 CUAD; Engine Line-Transit Van; Engine Line-F150; Electrical Test-Explorer
IP-Malibu; Bumper-GMT900

Achieving REAL Results

Reduced Cost
While Expanding

This system was easily modified to add 12 new stations with rotating motorized carriers equipped with RFID and powered conductor rail. Saved the customer thousands of dollars in both equipment and downtime.

Improve Flow and Meet TAKT Time

This IntelliTrak System included 41 assembly workstations with 4 test zones and level 2 software controls to manage workstations. It freed up floor space and allowed the customer to meet an extremely fast TAKT time.

More Efficient
Smaller Footprint

This IntelliTrak 1500i Series is a custom, inverted (floor-mounted) conveyor with an over/under design to make the most of limited floor space. This system consisted of 5 assembly stations at floor level, with cantilever lifts on each end for elevated return of empty carriers.

Improved Safety, Ergonomics & Efficiency

In 2013, the customer replaced their inefficient cart transport system with a 500 series to improve processes and meet takt time. Four years later, IntelliTrak VDLs and a 1500i inverted conveyor were easily integrated into the existing system to improve safety and ergonomics.

Efficient Transfer
Less Floor Space

Challenge from customer: efficiently move engines from assembly to shipping and back without taking up excessive amounts of floor space AND interface with the customer’s existing equipment and meet required TAKT time. Done and done.

Client Testimonial

IntelliTrak 500 Series Overhead Conveyor System - Automotive Bumper Assembly Line for AGS