IntelliTrak 100 Series System

The 100 Series Overhead Conveyor has been proven in numerous and diverse applications throughout North America and Europe. With a capacity of 100 lbs. in single trolley applications and 200 lbs. in dual trolley applications, the 100 Series is ideal for parts picking, light to medium duty manufacturing or assembly, and warehousing.

Heavy Duty (metal) and Standard Duty (plastic) trolleys are chosen based on factors such as application and environment.

Heavy Duty Metal TrolleyStandard Duty Plastic Trolley

The 100 Series Overhead Conveyor uses Carriers that are moved automatically between different areas using Trolleys. The driven sections of the system consist of a Drive Beam that has a Drive Tube attached to it via Bearing Assemblies. Trolleys, which incorporate skewed drive wheels, ride directly on the drive tube. Guide Rails prevent trolley sway as well as providing a level of safety in the unlikely event that a trolley becomes disengaged from the drive tube.

Reversing the rotation of the drive tube reverses the direction of the trolley. Flow changes are achieved through switches that transfer the trolley from one line to another.

In-line speed changes are achieved using drive breaks, which allow separate drive tubes attached to the same drive beam to run at different speeds. Different drive tube speeds can be achieved by incorporating Variable Frequency Drives (VFD) or different ratio gear motors.

Components Diagram

Structural Support

Supporting the IntelliTrak 100 Series Overhead Conveyor can be accomplished by mounting directly to the ceiling, using existing overhead structures or utilizing a network of free-standing IntelliTrak support steel.

The support steel consists of vertical floor supports with I-beam cross members bolted to the top. OCS Beams are then suspended from the I-beam network, making up a grid like network from which Hangers/Drive Beams/Capture Rails are suspended.

Floor Support Diagram

Summary of the Features and Benefits